Helium Gas Recovery System Manufacturers in Noida

Technical Specifications

Feature	Professional Benchmark
Control Architecture	Dual-Mode: PLC-Automated & Manual Override
Recovery Efficiency	80 – 85% (Process Dependent)
Minimum Inlet Pressure	2 bar (Recovery Threshold)
Storage Pressure (Max)	120 bar (Cylinder/Bank Charging)
Build Construction	Heavy-duty MS Powder Coated Cabinet
Media Compatibility	Helium / Air Mixture
System Footprint	1500 × 1200 × 1400 mm
Filtration Architecture	Integrated Moisture & Oil Separators
Safety Interlocks	Emergency Stop, High-Pressure Cut-off, & Relief Valves

Key Functions

PLC-Automated Recovery: In "Auto" mode, the system monitors the test bench pressure. Once it senses at least 2 bar at the inlet, it automatically initiates the recovery sequence and stops when the storage reaches 120 bar.
Manual Control System: Features high-precision manual needle valves and pressure gauges, allowing operators to perform custom recovery cycles or maintain the system during power outages/PLC maintenance.
Contaminant Management: Since recovered gas often contains atmospheric moisture and trace oils, the system includes multi-stage separators to protect the internal high-pressure booster and downstream test samples.

Why Hawkstein Helium Technology?

Operational Flexibility: The Dual-Mode System ensures that production never stops. If the PLC is offline, the manual system allows for continued gas recovery and testing.
Superior Durability: Housed in a robust MS Powder Coated enclosure, the system is engineered to withstand the vibration and environmental demands of heavy manufacturing bays.
Significant ROI: Reclaiming over 80% of your Helium drastically reduces the frequency of gas procurement, providing a rapid payback period for high-volume users like L&T or Flowserve.
Inert Gas Optimized: Specifically tuned for the flow characteristics of Helium, ensuring the pneumatic-to-gas intensifiers maintain high volumetric efficiency even with Helium/Air mixtures.

FAQs

PLC automation is ideal for consistent, high-speed production. The manual system provides a critical fail-safe and allows R&D engineers to perform "slow-fill" or "variable-pressure" recovery for specialized tests.

Yes. In industrial valve testing, some air infiltration is inevitable. This system is designed to recover the Helium/Air mixture and re-compress it for reuse in standard leak-checking applications.

Yes. The PLC allows you to set the maximum storage cut-off, and the manual regulator can be used to bleed or cap the pressure at lower levels if required for specific storage banks.

The powder coating is industrial-grade and highly resistant to corrosion. Standard cleaning with non-abrasive wipes is sufficient to maintain the cabinet’s integrity and professional appearance.

Strategic Applications

Industrial Valve Manufacturing: Large-scale recovery of gas used in high-pressure seat leak tests.
Automotive Leak Testing: Capturing Helium from fuel rail and radiator test benches.
Aerospace Component Validation: Reclaiming gas from large-volume vessels after structural integrity or leak-path checks